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Electric Vehicle Working Principle Explained

Electric Vehicle Working Principle Explained

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Electric vehicles (EVs) are reshaping modern transportation as they don’t use internal combustion engines. Instead, they convert electrical energy into motion. The transformation happens because of different parts like batteries, motors, and controllers.
For a more sustainable future, grasping the working principles of EVs is essential. So get ready to move through the electrifying world of EVs and charge up your knowledge!

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What is an Electric Vehicle?

An electric vehicle represents a significant shift from traditional gasoline-powered vehicles. At its core, an EV is powered by electricity, which is stored in batteries rather than relying on the combustion of fossil fuels. This fundamental difference not only makes EVs environment-friendly but also alters the way they operate.
Electric vehicles rely more on the propulsion power of electric motors. These motors draw electricity from the vehicle’s battery pack, converting it into motion.

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Basic Components of an Electric Vehicle

The following are the  basic components of an electric vehicle:

  • Electric Motor: The electric motor is an important part of an electric vehicle. It converts electrical energy from the battery into mechanical energy to drive the vehicle’s wheels. There are various types of electric motors used in EVs, such as DC motors, AC induction motors, and permanent magnet synchronous motors.
  • Battery Pack: The battery pack stores the energy required to power the electric motor. It consists of multiple lithium-ion battery cells organized into modules and packs. The battery’s capacity determines the range of the vehicle—how far it can travel on a single charge.
  • Power Electronics Controller: The power electronics controller manages the flow of electrical energy between the battery, electric motor, and other vehicle systems. It includes components like inverters, converters, and control software.
  • Charging System: Charging systems can vary in terms of voltage, current, and charging speed. There are different levels of charging, including Level 1 (standard household outlet), Level 2 (dedicated charging station), and Level 3 (fast DC charging).

Electric Vehicle Working Principle

The working principle of electric vehicles (EVs) is based on the conversion of electrical energy stored in batteries or generated through other means into mechanical energy to propel the vehicle.

Here is a detailed overview of the working principles of electric vehicles:

  • Energy Storage: Electric vehicles use batteries to store electrical energy. These batteries are typically made of lithium-ion cells, which are known for their high energy density and long cycle life.
  • Electric Motor: Instead of an internal combustion engine, EVs use electric motors for propulsion. When electricity flows through the motor, it creates a magnetic field, which causes the motor to spin. This spinning motion is then transferred to the wheels, propelling the vehicle forward.
  • Power Electronics: This component converts the direct current (DC) from the battery to alternating current (AC) for the motor. It also controls the speed and torque of the motor, allowing for smooth acceleration and deceleration.
  • Regenerative Braking: It is one of the highlights of many EVs. When the vehicle slows down, the electric motor functions as a generator, converting some of the kinetic energy into electrical energy, which is then stored in the battery. This process helps to increase the vehicle’s range.
  • Charging: Plugging an electric power source into an EV allows you to recharge the battery. Charging might take anywhere from a few minutes to several hours, depending on the charger type. Later, we will discuss the various charging levels for an electric car.

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Types of Electric Vehicles and Their Workings

Following are the workings of four main types of electric vehicles, along with examples:

  • Battery Electric Vehicle (BEV)
  • Hybrid Electric Vehicle (HEV)
  • Plug-in Hybrid Electric Vehicle (PHEV)
  • Fuel Cell Electric Vehicle (FCEV)

How BEV Works?

A battery-electric vehicle (BEV) is entirely powered by an electric motor; they solely rely on their battery packs. The electric motor converts the stored electrical energy into mechanical energy to propel the vehicle. This battery pack is charged from an external power source, such as a charging station, wall outlet, or dedicated charging equipment.

Example: Examples of BEVs include the Tesla Model 3, Tesla Model Y, Hyundai Ioniq 5, Ford Mustang Mach-E, etc.

How Does HEV Work?

A hybrid electric vehicle (HEV) can switch between the gasoline engine and the electric motor or use both simultaneously for propulsion. The electric energy is generated by the vehicle’s braking system, which is known as regenerative braking. HEVs rely primarily on gasoline, but due to the assistance of the electric motor, the consumption of fuel is minimized.

Example: Some examples of HEVs are the Toyota Prius and the Honda Insight.

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How Does PHEV Work?

A plug-in hybrid electric vehicle (PHEV) combines an internal combustion engine (usually gasoline) and an electric motor. PHEVs are similar to HEVs but come with larger battery packs that can be charged from an external power source. 
This type of electric car can operate in an all-electric mode for short distances. Once the battery is depleted, the gasoline engine takes over. The external charging capability allows PHEVs to cover longer distances using just electric power compared to traditional HEVs.

Example: Examples of PHEVs include the Chevrolet Volt and the Chrysler Pacifica Hybrid.

How FCEV Works?

A fuel cell electric vehicle (FCEV) uses hydrogen gas to produce electricity through a chemical reaction in a fuel cell stack. This electricity is then used to power an electric motor, providing propulsion. The only emission from an FCEV is water vapor. FCEVs are not charged with electricity but are fueled with hydrogen.

Example: The Toyota Mirai and Hyundai Nexo are a few examples of FCEVs.

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How Does Electric Vehicle Charging Work?

Electric vehicle charging is categorized into different levels based on the amount of power it delivers to the vehicle’s battery per unit of time.

The three main levels are:

Level 1: This is the most straightforward way to charge your electric vehicle. It involves plugging your EV into a regular household electrical outlet, making it a convenient option for overnight charging. These chargers utilize a standard 120-volt household outlet and provide a charging rate that adds around 2 to 5 miles of driving range per hour of charging.
Level 2: This involves setting up a dedicated EV charging station. These stations operate using a 240V power supply and offer significantly faster charging compared to level 1 chargers. This type of charging can fully charge an EV’s battery in a few hours, making it well-suited for both home charging setups and public charging stations.
Level 3: This is known as DC fast charging or rapid charging. Level 3 charging provides much higher power output, allowing for significantly faster charging times. This method is typically used for public charging stations and can provide an 80% charge in as little as 20–30 minutes. Level 3 chargers require specialized equipment and are not commonly found in residential settings.

Below is a tabular representation that summarizes the key differences between the three levels of EV chargers:

Level Voltage Power Output Charging Time Commonly Used for
Level 1 120 V AC 1.0 to 2.4 kW 5-6 hours for a PHEV, 40-50 hours for a BEV Home charging, workplace charging
Level 2 208-240 V AC 3.7 to 19.2 kW 1-2 hours for a PHEV, 4-10 hours for a BEV Public charging stations, workplace charging, home charging
Level 3 480 V AC or DC 50 kW to 350 kW 15-30 minutes for a PHEV, 10-20 minutes for a BEV Fast-charging stations, fleet charging

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Conclusion

To sum up, electric vehicles are more than just cars without tailpipes; they represent a new era of eco-conscious travel.
By comprehending what an electric vehicle truly is and delving into its essential components, we have discovered the detailed workings that power these machines. So understanding EVs means not only grasping their fundamental workings but also supporting a cleaner, eco-friendly future.

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About the Author

Developer - EV Embedded Systems

Anamika is a results-oriented embedded EV developer with extensive experience in Matlab and STM32 microcontrollers. She is extremely passionate about electric vehicles and the future it holds. In her free time, she likes to hone her technical skills by writing technical articles on Electric Vehicles and it’s future.